Stainless Steel Bernoulli Balls and Tesla Dreams

A curious instinct tells me I should make Steph get out more. Whether I give her a key or up her housekeeping are a couple of options I’m pondering.

The problem with her doing bits and bobs for me is that she’s very easily distracted. I should know seeming I’m forever having my tract dissed. Once in a while she’ll concoct a scheme or get diverted by an online interest that is, well, remotely interesting.

Of late, she’s been getting into all things Tesla - the first time she mentioned a Tesla Coil I replied that they wouldn’t come cheap at the Family Planning Clinic. Then again, cracking woofers like that and I should be slightly worried about her tapping me up to be the hamster in this particular Tesla cage:

Dalek Tesla Cage

If you like electrical and scientific wonderments - and if you don’t then you’re a bit odd - the Tesla site I found that on has loads of other amazing Tesla-related stuff you can replicate (or not) in your back garden.

I may show you some of the more exciting stuff at a later date, but something I did come across was these Bernoulli Balls:

And this stainless steel Bernoulli Ball:

Now the weird thing is, round about the same time I was being Tesla’d 24/7 by Steph and checking various Tesla sites out, we received an inquiry at Butler Sheetmetal about a stainless steel ball sculpture that bored little oiks kept knocking off its perch:


Stainless Steel Ball Sculpture

And they wanted to know if the boys could do something to ensure the thing remained upright for long enough for people to enjoy it. It’s not too much to ask, is it?

Obviously, with Bernoulli Balls in mind, I suggested an oversized leaf blower and some elongated industrial straws for balance. Personally I thought it was a bit of inspired genius.

They just told me to stick to the blogging. Fair enough fellas.

Hopefully I’ll have something to show you once it’s done to show you how they did it.

I really don’t anticipate any Benny Hill-esque chase routines as they try to fix it and it goes hurtling off down some field.

Not that any of them would catch it, mind.

Powder Coated Planters Getting Planted

If only we knew we were moving in more illustrious circles then we could bang on incessantly about them. Apparently we did some stainless steel tree rings that were to be inspected by Her Majesty not so long back, but nobody deemed it newsworthy enough to tell us what they were for until way after the event. Bless ‘em.

But if we’re not rubbing shoulders with invisible royalty then we’re tickling the odd palm with one of those peculiar handshakes. Apparently, that truckload of powder-coated planters we sent down to London a couple of months ago were to be housed in an old Masonic Lodge. As this picture testifies:

Masonic Lodge London

Most of the pictures we take tend to be of them in the process of being made or being shipped, and it’s generally up to the kindness of a client’s heart should we receive any pictures of our planters once they’re planted up. But, with this lot we’ve had the rare opportunity to get a series of pictures of them actually being planted up, which makes for a change.

Powder coated planters London

You can view plenty more from where they came in the planter set here.

The finished set of planters in situ are going to look rather impressive I think.

Finding Just the Right Guys for the Job

As with many smaller sheet metal companies, there tends to be quite a bit of sub-contracting that goes on. Obviously, the smaller you are the less facilities you have in-house. And the busier you get, the more sub-contracting out you need to do.

So, it’s kind of important that you find half decent companies that have a remote idea as to what they’re supposed to be doing. We don’t have any in-house facilities for powder coating, so any planters that require a colour need to be done elsewhere. Now you’d probably think we were very lucky bunnies if I told you that the unit right next to Butler Sheetmetal Ltd housed a small spray painting operation. Then again, anybody who knows the bunch I’m talking about would have us down as total lunatics if we ever used them.

I remember hearing some tale about a guy taking a set of gates to be spray painted as a panic job only for him to find the gates in question that he’d so lovingly crafted sat in a blazing skip when he returned a few days later. The bungling blasters had painted them the wrong colour and were trying to remove the coat via the medium of fire. A year after hearing the tale, the gate guy became a drinking buddy of mine and I recounted the tale without knowing he was the gate guy. The tale had so much more of a zest to it direct from the horse’s mouth.

Anyway, I’m not going to start babbling about their utter ineptitude as it’s worth an entire blog in itself. But do keep your hand on the proverbial dial in case I ever spill the beans on somebody getting arrested for shot-blasting the wrong bridge in Scotland during the rush hour, or regale you with stories involving classic cars having their roof nearly ripped off due to positioning said car with a forklift truck’s forks through the windows so painting the thing would be a bit easier.

However, the term useful idiots spring to mind as they at least remind you what kind of operation to totally avoid.

The Butler boys recently did a rather large planter job for somebody in London and I think I recall the odd email between the powder coating firm and John fizzing through my inbox. I got an email last week with a few pictures of the planters leaving the powder coaters - Trevon Industrial Finishings in Colne. And, as John succinctly put it in his correspondence: “They really pulled us out of the shit with this one and did a fantastic job.”

Faint praise indeed. Now I have quite a pedantic eye when it comes to finishes, and I have to say that pictures do show a very good paint job. And the bottom line is that the customer is awfully pleased as well and will be sending us even more pictures once they’ve been planted up.

Stacked blue powder coated planters

Truckload of grey metal planters

Interior of blue planter

You see, it’s all well and good taking credit for a job well done, but on this one Trevon obviously went above and beyond the call of duty and really helped us out to the point that we’d have been in quite a hole otherwise. The customer isn’t going to care where you get the things painted, powder-coated, or finished. All they care about is the finish once they receive the finished article(s) - and quite right too.

It’s just that you might not be deserving of all the credit lavished upon you. Unless we deserve a pat on the back for sourcing the best industrial finishings company this side of Manchester that is. ;-)

Antique Sheetmetal Fabrication Books?

Following on from the same lady who gave us the antique sheet metal tools, we also have the list of sheetmetal fabrication books dating from as early as 1907.

Here’s the listing of the books as it was provided to me in the email:

Antique books

1. sheet metal

a) Sheet Metal Work; Neubecker; approx 1912; fair cond.; sections include: tools and methods of obtaining patters, workshop problems, skylights, roofing, cornice work, index. 263pgs

b) [Practical] Exhaust and Blow Piping, a treatise on the planning and installing of fan-piping in all its branches; W. H. Hayes; 3rd ed. 1922 [copyright 1918]; The Sheet Metal Publication Company, New York; excellent cond.; chapters include: connecting dust separator and feeder, constructing the feeder nozzle and switch, designs for hoods and sweepers…; 200pgs

c) Sales catalogue for roofers and sheet metal workers; LD Berger, merchant and manufacturer, tinners’ and roofers’ supplies, 59 2nd st. Philadelphia; 1914; poor to fair cond; includes pictures, descriptions, and pricing for a wide variety of tools and sheet metal products, cornices; 255pgs

d) Warm Air Heating and Winter Air Conditioning; The Lennox Furnace Company; 1948; good to excellent cond.; chapters: different types of heating systems describedk designing a gravity warm air heating system, industrial and commercial wramair installations; good to excellent cond; 285pgs

e) Practical Sheet Metal Work and Demonstrated Patterns; Volume III – skylights; a comprehensive treatise in several volumes on shop and outside practice and pattern drafting; 1911; good cond; David Williams Company, New York; chapters: Making flat skylights; a novel method of building a double pitch skylight with gable ends; pattern for a valley bar, a turret skylight, details of a lifting sash…; 114pgs

f) Practical Sheet Metal Work and Demonstrated Patterns; Volume V – Cornice Patterns; a comprehensive treatise in several volumes on shop and outside practice and pattern drafting; 1911; good cond.; David Williams Company, New York; Chapters: Pattern for a Head to fill the end of a cornice cut off obliquely, pattern for mullion intersecting gable mold; pediment chart, pattern for a miter a different angles, pattern for bottom on bay window…; 112pgs.

g) The New Metal Worker Pattern Book, a treatise on the principles and practice of pattern curring as applied to sheet metal work; Geo W. Kittredge, David Williams Co. New York; 1907 [copyright 1896]; fair to poor condition; contents: terms and definintions, drawing instruments and materials, linear drawing, geometrical problems, principles of pattern cutting, pattern problems; 421pgs.

h) Standard Practice in Sheet Metal Work; National Association Sheet Metal Contractors, a reference book compiled for the use of architects, engineers, sheet metal contractors, installers of warm aair heating systems, and vocational training schools; by the trade development committee of the national association of sheet metal contractors of the U.S.; 1929; very good condition; Sections: roofing, gutters, skylights and ventilators, metal cornices, metal ceilings, blow pipe and exhaust systems…; 767pgs.

I don’t have any pictures of these, but I suppose some could be arranged if need be. I’d appreciate anybody who has any knowledge or interest in these to get in touch and I’ll pass your information on.

Antique Sheet Metal Tools?

Three or so weeks ago I was contacted by a lady who’d inherited her grandfather’s entire set of sheet metal tools and has had them in her garage since he passed away 30 years ago. She’s not only wondering what’s what, but would also like to determine how much, if anything, they’re worth. She could very well be prepared to donate all or part of the collection to a museum if somebody was interested.

I’ve uploaded all the tool pictures to a flickr account and there’s 70 pictures (by my bad mathematic reckoning) of all manner of old school sheet metal tools including snips, pliers, calipers, saws, drills, tapes, set squares and a host of other bits and bobs - in fact, you can check the entire sheet metal tool collection out here.

antique sheet metal tools

If anybody knows exactly which certain tools are which and/or what they may be worth, please feel free to leave a comment under any of the corresponding photos.

Now I’m not on any kind of cut and nor are we necessarily trying to sell them off. We’d just like to get as much information on the collection as possible.

I also have the lady’s email address for anybody who’d like to get in touch with her personally.

Thanks.