We all know that first week back after Christmas and New Year can be a lonely and desperate time. Just ask Jasper. Many’s the time he can be seen skulking in the steel racks for hours on end when it’s quiet with nary a peep out of him.

I sincerely hope he’s not up to what this geezer in a Southampton fabrication shop has been up to:

A MAN who got his genitalia stuck in a steel pipe had to be cut free by eight firefighters using an industrial grinder. The heavy duty cutting gear had to be used to remove the three-inch long hollow pipe after medics were unable to release it. The painstaking operation, which involved eight firefighters, took around an hour.

The drama began after the man took himself to the accident and emergency department of Southampton General Hospital.

Restricted blood flow had left the man in a state of arousal, and unable to remove the pipe.

Staff there were so concerned that they phoned the emergency services and a crew from Redbridge Fire Station were initially dispatched. But they had to bring in backup from St Mary’s station which has a fire truck equipped with specialist cutting gear. A disc gutter cutter, with a four-and-a-half-inch blade, was used to slice open the stainless steel pipe.

The man, in his 30s, offered no explanation for his predicament but was said to be “quite concerned and anxious”. He had been given an anaesthetic to prepare for the procedure.

St Mary’s crew manager Adrian Johnson said: “It was a very delicate operation. We did not want anything heating up.

The person who did it deserves a commendation for his nerve and steady hand.”

Meanwhile, watch manager Greg Garrett from Redbridge station added: “I’ve only come across this type of thing three or four times in my 17 years as a firefighter. It’s not a daily occurrence.”

The man’s private parts were left bruised and swollen.

I’m generally fairly reluctant to post entire articles seeming it goes against Rupert Murdoch’s grain, but I really didn’t know which bits to cut out (as the fireman said to the bloke with his knob stuck in a steel tube). I mean, this is why you’d love to be a local journalist. Maybe a fireman as well, but not the guy doing the angle grinding or holding the pipe steady.

However, feel free to go and enjoy yourselves in the comments to the article.

Supersized press brake

Oh what a joy it is to be given the 4th of July off as a holiday. But, like this fella, I’d much rather be working than have to traipse three hours up the highway to attend some thoroughly cheesy family function, which this year involves some really spurious talent show. Oh, the horror. I have bought kazoos and it’s either Rule Britannia, Sugar Plum Fairy or The Pyramid Song by Radiohead.

Anyway, is there anybody who can help a sheet metal brother from Western Massachusetts out this weekend? As he states in his craigslist post:

Does any body have a sheet metal brake that I can borrow for the weekend. Will return in same condition. Ready to pay small amount for the favor.

Come on, somebody have a heart. Maybe you can save him from some truly horrendous hoopla with the in-laws as well.

Click here for his details.

Oh, and Happy 4th of July.

Here’s a message left by a certain fella called Ron looking for help with the following:

Nice information!
In the past I have built my own hydraulic press brake 60 Ton X 4 ft wide. I utilized dual ram’s salvaged from a catipiller, I utilized hydraulic dual selonoid valves to allow balance and stop control, not fancy but served the purpose up to 1/2″ plate and more.

I am looking for drawings of a similar press but with a professional touch. Are there professional drawings available?
The previous home built press handled only 4 Ft. width, my intentions are to build a six or eight foot press brake this time around! Is their any one out there that can help me with drawings of such?
I will share pictures if any one is interested!
Thank you for any help I receive from other like minded individuals!

You can email Ron at snyder[@]wispnet[dot]net – don’t forget to remove the brackets and change the dor to an actual dot as in period/full stop .

It appears as though he’s looking for something a bit more substantial than the last press brake project I posted.

Following on from the same lady who gave us the antique sheet metal tools, we also have the list of sheetmetal fabrication books dating from as early as 1907.

Here’s the listing of the books as it was provided to me in the email:

Antique books

1. sheet metal

a) Sheet Metal Work; Neubecker; approx 1912; fair cond.; sections include: tools and methods of obtaining patters, workshop problems, skylights, roofing, cornice work, index. 263pgs

b) [Practical] Exhaust and Blow Piping, a treatise on the planning and installing of fan-piping in all its branches; W. H. Hayes; 3rd ed. 1922 [copyright 1918]; The Sheet Metal Publication Company, New York; excellent cond.; chapters include: connecting dust separator and feeder, constructing the feeder nozzle and switch, designs for hoods and sweepers…; 200pgs

c) Sales catalogue for roofers and sheet metal workers; LD Berger, merchant and manufacturer, tinners’ and roofers’ supplies, 59 2nd st. Philadelphia; 1914; poor to fair cond; includes pictures, descriptions, and pricing for a wide variety of tools and sheet metal products, cornices; 255pgs

d) Warm Air Heating and Winter Air Conditioning; The Lennox Furnace Company; 1948; good to excellent cond.; chapters: different types of heating systems describedk designing a gravity warm air heating system, industrial and commercial wramair installations; good to excellent cond; 285pgs

e) Practical Sheet Metal Work and Demonstrated Patterns; Volume III – skylights; a comprehensive treatise in several volumes on shop and outside practice and pattern drafting; 1911; good cond; David Williams Company, New York; chapters: Making flat skylights; a novel method of building a double pitch skylight with gable ends; pattern for a valley bar, a turret skylight, details of a lifting sash…; 114pgs

f) Practical Sheet Metal Work and Demonstrated Patterns; Volume V – Cornice Patterns; a comprehensive treatise in several volumes on shop and outside practice and pattern drafting; 1911; good cond.; David Williams Company, New York; Chapters: Pattern for a Head to fill the end of a cornice cut off obliquely, pattern for mullion intersecting gable mold; pediment chart, pattern for a miter a different angles, pattern for bottom on bay window…; 112pgs.

g) The New Metal Worker Pattern Book, a treatise on the principles and practice of pattern curring as applied to sheet metal work; Geo W. Kittredge, David Williams Co. New York; 1907 [copyright 1896]; fair to poor condition; contents: terms and definintions, drawing instruments and materials, linear drawing, geometrical problems, principles of pattern cutting, pattern problems; 421pgs.

h) Standard Practice in Sheet Metal Work; National Association Sheet Metal Contractors, a reference book compiled for the use of architects, engineers, sheet metal contractors, installers of warm aair heating systems, and vocational training schools; by the trade development committee of the national association of sheet metal contractors of the U.S.; 1929; very good condition; Sections: roofing, gutters, skylights and ventilators, metal cornices, metal ceilings, blow pipe and exhaust systems…; 767pgs.

I don’t have any pictures of these, but I suppose some could be arranged if need be. I’d appreciate anybody who has any knowledge or interest in these to get in touch and I’ll pass your information on.

Three or so weeks ago I was contacted by a lady who’d inherited her grandfather’s entire set of sheet metal tools and has had them in her garage since he passed away 30 years ago. She’s not only wondering what’s what, but would also like to determine how much, if anything, they’re worth. She could very well be prepared to donate all or part of the collection to a museum if somebody was interested.

I’ve uploaded all the tool pictures to a flickr account and there’s 70 pictures (by my bad mathematic reckoning) of all manner of old school sheet metal tools including snips, pliers, calipers, saws, drills, tapes, set squares and a host of other bits and bobs – in fact, you can check the entire sheet metal tool collection out here.

If anybody knows exactly which certain tools are which and/or what they may be worth, please feel free to leave a comment under any of the corresponding photos.

Now I’m not on any kind of cut and nor are we necessarily trying to sell them off. We’d just like to get as much information on the collection as possible.

I also have the lady’s email address for anybody who’d like to get in touch with her personally.

Thanks.